Mechanics disassembling a 1965 chevy Impala on a fork lift to understanding why costs dd up quickly

Understanding Why Car Restoration Costs

Quite often the first question a typical classic car hobbyist asks is “How much is it going to cost to restore my car?” Most car owners want the restoration shop to quote a flat price for the job, however most shops will not do so unless the price is extremely high. That is why understanding why car restorations costs add up quickly and many times go well beyond someone’s restoration budget.

A blue 1965 Chevy Impala convertible after restoration with a better understanding of why project car restorations costs add up

Most restoration shops insist there is no “scientific” way to project restoration costs. They will quote an hourly rate for their time and tell the customer that they work on a “time and materials” basis. That means “X” many dollars per hour of time, plus the cost of parts and supplies. Most shops also charge for research time, shipping of parts, recycling, rags and so forth. Sales tax is also collected, too.

We will try to come up with a somewhat scientific way to explain restoration costs. For example, the typical process and average time for a complete frame-off restoration of a mid-sized GM performance car includes nine processes with a total typical time ranging between 395 and 550 labor hours. With average labor rates for all types of auto repair shops nationwide coming in around $80 per hour, that would mean a $31,600 restoration at the lower total hours or a $44,000 restoration at the higher number of labor hours only. The labor rates can vary dramatically across the country, and even in the same region depending on the quality or specialty of the car restoration shop.

Naturally, the cost would vary according to a shop’s labor rate and parts costs. So, it is virtually impossible to say a car or truck restoration costs “X” many dollars. Still, it is interesting to see at a minimum how the work involved quickly adds up to what is involved in bringing an old car back to like-new condition.

Typical Process & Average Time for A Complete Frame-Off Restoration

Process

Hours

Body disassembly and install on a rotisserie

10-50

Frame/Suspension/Steering/Brakes disassembly

10-50

Frame/Suspension/Steering/ Brakes Clean Up & Paint

30-40

Frame/Suspension/Steering/Brakes assembly

30-40

Disassemble Drivetrain & Accessories

5-10

Drivetrain & Accessories Clean Up & Paint

20-30

Assemble Drivetrain & Accessories

30-40

Body/Trunk/Undercar, Interior & Under-hood Clean & Paint

120-160

Total Process Labor Hours

395-550


Jobs That a Complete Frame Off Restoration Involves

Assembly

Body Repair

Brake Repair

Conversions

Cooling System Upgrade

Metal Fabrication

Electrical Repair

Engine Building

Tuning

Interior Work

Rust Repair

Metal Repair

Paint Booth

Paint Refinishing

Color Sanding

Buffing

Detailing Services

Suspension rebuild

Upgrades

Sandblasting

Chrome Plating

Zinc Plating

A/C Repairs

 


Restoration Paint Process & Material Can Include:

Paint Stripping Options
Chemical Dip
Sand off
Sand Blast
Media Blast
Soda Blast
Paint Stripper
Seal the Steel
3 coats of epoxy primer
Repair Rust
Repair Dents
Fit Panels

Start the Body Work
Complete all body filler & block straight-finish
with 80-grit
Prime with spray poly
Block sand w/80 grit
Prime w/spray poly
Block sand w/180 grit
Prime w/spray poly
Block sand w/180 grit
Prime w/high build
Block sand w/220 grit
Prime w/high build
Block sand w/320 grit
Prime w/high build
Wet sand with w/400 grit

Paint the Car
Epoxy Seal the car
Apply 3 coats of base
Apply 3-4 coats of clear
Polish the car
Color sand w/800 grit
Color sand w/1500 grit
Color sand w/2500 grit
Buff w/compound wool pad
Buff w/glaze cotton pad
Polish w/glaze foam pad 1
Polish w/glaze cotton pad 2
Wax

And Then There Are Sub-Contracted Costs

Depending on the restoration shop that you use there are also a number of restoration components that can be sub-contracted that will add to these costs. These extras can include: rebuilding the engine and/or transmission, car interior component restoration, as well as replacing any missing vehicle specific parts or rebuilding.

Finally

We have discussed in the past everything from setting up your restoration plan to cost budgeting when restoring your classic car. It is important to know that no two classic car restorations will go or cost the same at the end of the project. This is why we stress the importance of doing your research when selecting a restoration shop as well as keeping in constant contact with the shop management to ensure your project goes according to plan.

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